Ford Transit Tourneo Custom Workshop Manual

Ford Transit Tourneo Custom Workshop Manual: A Comprehensive Guide for Professionals

This workshop manual equips technicians with the knowledge and procedures for servicing and repairing the Ford Transit Tourneo Custom. Covering a wide range of model years and configurations, this guide empowers you to handle various maintenance and repair tasks efficiently and accurately.

Model Identification and Specifications

The Tourneo Custom comes in a versatile portfolio, with variations in:

  • Wheelbase: Short, Long
  • Roof Height: Low, Medium, High
  • Seating Capacity: Varies depending on configuration

Before commencing any work, identify the specific model year, wheelbase, roof height, and seating configuration of the vehicle you’re servicing. Refer to the vehicle identification plate (VIN) typically located on the driver’s side door pillar for this information.

Essential Service Procedures

This section outlines core service procedures for the Tourneo Custom:

  • Engine Oil and Filter Change: Detailed instructions for draining used oil, replacing the oil filter, and refilling with fresh oil according to manufacturer specifications.
  • Air Filter Replacement: Steps for accessing and replacing the air filter to ensure optimal engine performance.
  • Spark Plug Replacement: Instructions for removing and replacing spark plugs, considering factors like torque specifications and gap settings.
  • Cabin Air Filter Replacement: Procedures for accessing and replacing the cabin air filter to maintain a clean and healthy cabin environment.
  • Fluids and Levels: Comprehensive guide to checking and replenishing essential fluids like engine coolant, brake fluid, power steering fluid, and windshield washer fluid.
  • Tire Inspection and Rotation: Instructions for inspecting tire pressure, tread wear, and overall condition. Procedures for proper tire rotation to ensure even wear and longevity.
  • Wiper Blade Replacement: Steps for removing and replacing worn wiper blades for optimal visibility during adverse weather conditions.
  • Battery Inspection and Maintenance: Guidelines for inspecting the battery for corrosion, loose terminals, and proper charge. Procedures for safely removing, cleaning, and reinstalling the battery (if necessary).

Advanced Repair Procedures

This section delves into more complex repair tasks, with specific instructions and technical specifications:

  • Brake System Repair: Detailed procedures for diagnosing, servicing, and repairing brake components like pads, rotors, calipers, and master cylinder (as required).
  • Suspension System Repair: Instructions for inspecting and repairing suspension components like shocks, struts, control arms, and bushings.
  • Electrical System Diagnosis and Repair: Guidelines for troubleshooting electrical faults, utilizing wiring diagrams and diagnostic tools.
  • Climate Control System Servicing: Procedures for servicing and repairing the climate control system, including components like compressor, evaporator, and condenser.

Special Considerations for Tourneo Custom Variants

  • Sliding Doors: Detailed instructions for diagnosing and repairing issues with the electric or manual sliding doors.
  • Swivel Seats: Procedures for servicing and repairing swivel seat mechanisms, ensuring proper functionality and safety.
  • Upfittings and Conversions: Guidelines for servicing and repairing Tourneo Custom models with special upfittings or conversions, considering any modifications to standard components.

Safety Precautions and Workshop Best Practices

  • Always consult the official Ford service manual for the specific model year and variant you’re working on.
  • Employ proper safety equipment like gloves, safety glasses, and appropriate footwear.
  • Ensure the vehicle is parked on a level surface and securely parked using parking brakes and wheel chocks.
  • Disconnect the battery negative terminal before performing any electrical work.
  • Dispose of used fluids and parts responsibly, adhering to environmental regulations.
  • Maintain a clean and organized workspace to minimize the risk of errors.


What the manual covers

  • Maintenance and general note
  • Engine
    – 2.0L EcoBlue (77kW/105PS) (YL)
    – 2.0L EcoBlue (96kW/130PS) (YM)
    – 2.0L EcoBlue (125kW/170PS) (YN) Engines
  • Service Information
  • Suspension
  • Driveline
  • Brake System
  • Steering System
  • Automatic Transmission
  • Manual Transmission
  • Clutch and Transfer Case
  • Exhaust System
  • Fuel System
  • Climate Control System
  • Instrumentation and Warning Systems
  • Battery and Charging System
  • Information and Entertainment Systems
  • Lighting
  • Electrical Distribution
  • Electronic Feature Group
  • Body and Paint
  • Frame and Mounting

COMPATIBLE: All operating systems and handheld devices
PAGES : Over 2000 Pages
YEARS : 2012, 2013, 2014, 2015, 2016, 2017, 2018 & 2019
MODEL : Ford Transit Tourneo Custom
ENGINE : 2.0L EcoBlue (77kW/105PS) (YL) / 2.0L EcoBlue (96kW/130PS) (YM) / 2.0L EcoBlue (125kW/170PS) (YN) Engines


This workshop manual equips technicians with a valuable foundation for servicing and repairing the versatile Ford Transit Tourneo Custom. By following the outlined procedures, safety precautions, and utilizing the provided resources, you can ensure efficient and accurate repairs, keeping the Tourneo Custom on the road for years to come.