Land Rover Discovery 3 Power Steering Guide

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Land Rover Discovery 3 Power Steering Guide

This basic Land Rover Discovery 3 power steering illustrated guide, shows the owner how the power steering operates on the Land Rover Discovery 3.

discovery 3 power steering fluid

  1. Power steering pump
  2. Banjo bolt
  3. Spring clip
  4. Suction hose – reservoir to pump
  5. Spring clip
  6. Reservoir
  7. Spring clip
  8. Fluid cooler and hose assembly – fluid return
  9. Hose assembly – Steering gear to cooler – return
  10. Screw
  11. Steering gear
  12. Caged nut (2 off)
  13. Self-locking nut (2 off)
  14. Bolt (2 off)
  15. Hose – pump to steering gear – pressure
  16. Pipe clip
  17. Screw
  18. Cooler

The steering system comprises a TRW manufactured rack and pinion steering gear, a power steering pump, a reservoir, a fluid cooler and discovery 3 power steering fluid hoses. The steering gear is a conventional end take-off rack and pinion power assisted unit. The steering gear rack has a travel of 166 mm (6.53 in). Lock to lock requires 3.32 revolutions of the steering wheel which gives a ratio of 50 mm (1.96 in)/revolution.

  1. Tie-rod end
  2. Locknut
  3. Tie-rod
  4. Gaitor
  5. Pressure/return connection from/to pump
  6. Valve unit housing
  7. Input shaft
  8. Pressure/return pipes
  9. Steering gear casing attachment lugs
  10. Pinion housing

The steering gear is located at the front of the engine, below the accessory belt drive. The gear is attached to two brackets on the chassis and is secured to the brackets with flanged bolts and caged nuts. The cage prevents the nuts from turning when the bolts are loosened or tightened. The cage nuts can only be used once and must be replaced when the gear is removed. For service, M12 Nylock nuts are available as a replacement for the cage nut. The steering gear comprises an aluminium, cast, one piece housing which contains a mechanical steering rack, a valve unit and an integrated hydraulic power unit. The steering gear uses a rack with an integrated piston which is guided on plain bearings within the rack housing. The pinion, which is attached to the valve unit, runs in bearings and meshes with the rack teeth. The rack is pressed against the pinion by a spring loaded yoke which ensures that the teeth mesh with the minimum of play. The pinion is connected to the valve unit via a torsion bar. The rotary motion of the steering wheel is converted into linear movement of the rack by the pinion and is initiated by the valve unit. This movement is transferred into movement of the road wheels by adjustable tie-rods.

The 49 mm (1.92 in) diameter piston of the hydraulic power unit is located at one end of the gear housing. Each side of the piston is connected to discovery 3 power steering fluid pressure or fluid return via external metal pipes which are connected to the valve unit. Each end of the gear has a threaded hole which provides for the fitment of the tie-rod. The external ends of the gear are sealed with gaitors which prevent the ingress of dirt and moisture. The tie-rod has a long threaded area which allows for the fitment of the tie-rod end. The thread allows for the adjustment of the steering toe. When the correct toe is achieved, a locknut is tightened against the tie-rod end preventing inadvertent movement.

The gear has a central hole machined along its length. The hole allows the air in the gaitors to be balanced when the steering is turned. The gaitors are serviceable items and are retained on the gear housing and the tie-rod with zip ties.

For further information on the Land Rover Discovery 3, consider downloading the official Land Rover Discovery 3 repair manual from the link below. This manual has several hundred pages of illustration, text, tech tips and troubleshooting. Ideal for any Land Rover Discovery owner.

Areas covered include : Discovery 3 Power Steering Pump Removal, LR3 Power Steering Pump Replacement and Land Rover LR3 Power Steering Fluid.

LINK : Land Rover Discovery 3 Repair Manualhr />